MAGMAsemisolid is a new process module for MAGMASOFT® that has been specifically designed for simulating semi-solid manufacturing processes such as rheocasting and thixomolding. These processes are particularly suitable for lightweight design applications with aluminum and magnesium alloys.

A specially developed viscosity model realistically replicates the thixotropic flow behavior of semi-solid metal suspensions, accounting for dependencies on shear rate, temperature and time. This enables accurate simulations and comprehensive optimization of process parameters to produce components with higher quality and reduced scrap rates.

Detailed analyses of material distribution and solidification behavior support users in both developing new designs and refining existing processes. MAGMAsemisolid also offers an intuitive user interface that facilitates access to important simulation data. Results can be clearly visualized and exported for further analysis. In combination with other MAGMASOFT® modules (e.g., MAGMAstress), MAGMAsemisolid supports the continuous optimization of the entire manufacturing process.

With MAGMAsemisolid, MAGMASOFT® 6.1 extends its functionality with a powerful tool for semi-solid processing and helps users fully leverage these innovative manufacturing technologies.